Batteries Separation and Recovery : Technologies for the Valorization of Plastic, Alluminum Copper, and Black Mass.

In the circular economy and energy transition landscape, the recycling of spent batteries represents a crucial technological challenge and a high-value industrial opportunity. Batteries, whether lithium (Li-ion), contain valuable components such as plastic, aluminum, conductive copper, and black mass, a rich mixture of strategic metals including lithium, cobalt, nickel, and manganese.

Separation Process: Accuracy, Efficiency and Safety

Stokkermill develops tailor-made plants and solutions for the treatment of spent batteries, ensuring efficient and safe separation of the different material fractions. Each process step is designed to maximize recovery and preserve the value of secondary raw materials.

1. Pre-treatment and Shredding

The batteries are fed into low-speed shredders, which are ideal for reducing the material to a controlled size and ensuring initial separation of the components. This step is essential to free the internal fractions and prepare them for further treatment in complete safety.

2. Mechanical Separation and Granulation

Through mills and granulators, materials are refined and made homogeneous. Plastics are separated by density and specific weight, while copper is recovered through electromagnetic systems, screening and eddy current separators, ensuring high purity.

3. Black Mass Recovery

Black mass-composed of fine powders containing critical metals-is isolated through dry separation systems, which avoid contamination and preserve its quality. This material is destined for chemical refining processes for selective metal recovery.

Stokkermill's Solutions for Battery Treatment.

Our plants are modular, scalable and customizable according to the type of battery treated and recovery goals. Configurations can be adapted for:

- Lithium batteries (Li-ion, LFP, NMC)

- Mixed batteries from WEEE

Benefits of Stokkermill Technologies.

🟢 Separation efficiency of more than 98%.

🟢 Optimization of operating costs

🟢 Compact and modular design

🟢 Compliance with European environmental regulations

🟢 Reduction of environmental risk and hazardous waste

Battery Recycling Expo di Francoforte

The growing global demand for batteries (EVs, renewables, electronics) makes recovery of critical materials crucial for competitiveness and secure supply.

Stokkermill, with its high-tech Made in Italy battery treatment solutions, looks forward to seeing you at the Battery Recycling Expo in Frankfurt on June 11 and 12, 2025.

Come and learn about our reliable and durable solutions. We will show you how to turn the challenge of recycling into a real opportunity

👉 Contact us for more information

Contact us now to receive personalized technical advice.

📧  info@stokkermill.com

📞 +39 328 8272193

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