Safe Industrial Solution for High-Voltage Lithium-Ion Battery Dismantling

The HV Battery Disassembly Table with Cooling Basin is an industrial safety system designed for the safe dismantling, testing and handling of high-voltage lithium-ion batteries from electric vehicles and energy storage systems.

Developed for battery recycling plants, dismantling facilities and industrial treatment lines, this solution minimizes the risks associated with thermal runaway, overheating and fire events, ensuring a controlled and secure working environment.

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Industrial Safety for EV Battery Dismantling

Handling EV and high-voltage batteries requires advanced safety measures.

This disassembly table allows operators to perform battery dismantling, module replacement, testing and charge/discharge operations while maintaining full control of potential critical situations.

In the event of overheating or abnormal temperature rise, the system enables the immediate lowering of the battery into a high-capacity cooling and extinguishing basin, providing rapid thermal containment.

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Thermal Runaway Protection System

The integrated cooling basin is specifically designed to mitigate thermal runaway events in lithium-ion batteries.

Activation can be:

• Manual, via emergency control

• Automatic, through:

o Thermal fuses

o CO₂ activation system

o Optional thermal camera monitoring

When the temperature exceeds 68 °C, the battery is automatically submerged in the basin, significantly reducing the risk of fire propagation and structural damage.

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Designed for Battery Recycling Plants

This system is ideal for:

• EV battery recycling plants

• Lithium-ion battery treatment lines

• Automotive dismantling facilities

• Energy storage system handling

• Pilot and industrial recycling plants

The robust industrial design allows easy integration into complete battery recycling lines, making it a key safety component in modern lithium-ion recycling processes.

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Technical Specifications

• Work platform size: 2,700 × 1,900 × 920 mm

• Support frame size: 1,435 × 1,280 × 920 mm

• Maximum battery size: 2,650 × 1,850 mm

• Load capacity: up to 1,000 kg

• Cooling basin capacity: 2,980 liters

• Basin material: galvanized steel

• Trigger systems: manual / thermal / CO₂

• Automatic activation temperature: 68 °C

• Handling: forklift-compatible design

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Key Advantages

• Safe dismantling of high-voltage lithium-ion batteries

• Effective thermal runaway containment

• Manual and automatic safety activation

• Rapid emergency response

• Industrial-grade construction

• Ideal for battery recycling and EV dismantling plants

• Easy integration into existing recycling lines

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Optional Equipment and Integration

• Feeder table for battery positioning

• Manual, pneumatic or electric lifting tables

• Thermal camera monitoring system

• Full integration into battery recycling and treatment plants

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